What are the material characteristics to look for when selecting material?

FAQ about printed circuit boardsMATERIAL

 
The main ones that we would consider first include:

CTE
A measure of how much the material expands when heated. Critical in Z-axis – typically above Tg and the expansion is greater. If CTE insufficient for then failures can occur during assembly as the material expands rapidly above Tg.

Barrel crack/broken hole and lifted land | NCAB Group
Left image: Barrel crack/broken hole      Right image: Lifted land

Materials can have same Tg yet different CTE’s – lower CTE is better. Equally some materials can have higher Tg values, yet also have a higher (worse) CTE post Tg.

Tg / GLASS TRANSITION TEMPERATURE
The Tg value is the temperature at which the material changes from a reasonably stiff glass-like material to a more elastic and bendable plastic-like material. Important as above Tg, the materials properties will change.

Td / DECOMPOSITION TEMPERATURE
This is a measure of the degredation of the material. The analysis-method measures when 5 % of the material is lost by weight – the point as which reliability is compromised and delamination may occur.
Higher reliability PCB will require Td ≥ 340℃

Degradation of epoxy resin within FR4.

T260 / T288 / TIME TO DELAMINATION
This is the method to determine the time when the thickness of the PCB is irreversibly changed at a predefined temperature (260 or 288 in this case) – i.e. when the material expands to such a degree that it delaminates.